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Synthetic tuning produces multi-junctions of copper for efficient electroreduction of carbon dioxide

  • Hassina Tabassum
  • , Weibin Chen
  • , Bingbing Ma
  • , Long Feng
  • , Xiaoxuan Yang
  • , Yuguang Li
  • , Marcos Lucero
  • , Mason Lyons
  • , Zhenxing Feng
  • , Sooyeon Hwang
  • , Xuan Zhang
  • , Xiao Hai
  • , Gang Wu
  • , Ruqiang Zou
  • SUNY Buffalo
  • Toyota Research Institute of North America
  • Peking University
  • China University of Petroleum - Beijing
  • Oregon State University
  • Brookhaven National Laboratory

Research output: Contribution to journalArticlepeer-review

11 Scopus citations

Abstract

Electrochemical carbon dioxide reduction (CO2RR) to value-added multi-carbon products is crucial for decarbonization and efficiently utilizing renewable electricity for energy storage. However, achieving high selectivity for C2+ products remain a significant challenge during the CO2RR. Herein, we design a highly active multi-copper junction catalyst that features a spikes metallic Cu shell and a Cu3N-CuO composite junction core with a unique oval shape. The Cu0 spikes on the outer shell and the Cu3N junctions could protect the CuO core from degradation during CO2RR under high current density. The sharp spikes on the Cu@Cu3N@CuO-1 catalyst surface enhance the adsorption of *CO and OH- species. Meanwhile, nitrogen from the Cu3N junction has a strong capability, along with a higher content of Cu2+ in CuO significantly boosts C-C coupling, thereby improving the selectivity for C2+ products. Moreover, the Cu3N junction provides core support interaction between the CuO core and Cu0 spikes, promoting the high selectivity for ethylene (C2H4), ethanol (C2H6O), and Propanol (C3H8O) production through *CO dimerization in different pH medium. Density functional theory calculations identify the rate-determining steps, overpotential, and reaction intermediates in the CO2RR process. In particular, the Cu@Cu3N@CuO-1 catalyst achieved a Faradaic Efficiency for C2+ products (FEC2+) of 82.58 + 2 % and a partial current density (JC2+) of −64.28 mA cm−2 at −1.1 V in a H-cell test. Moreover, this catalyst exhibited a promising FEC2+of 59.89 %, including a prominent yield of C2H4 (50.48 ± 2 %) at a high current density of 400 mA cm−2 under flow cell conditions.

Original languageEnglish
Article number124922
JournalApplied Catalysis B: Environmental
Volume365
DOIs
StatePublished - May 15 2025

Keywords

  • CORR
  • Copper Junctions
  • Faradaic Efficiency
  • Hydrogenation
  • Multi-carbon products
  • Reaction intermediates

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