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Fabrication of multiple height microstructures using UV lithography on timed-development-and-thermal-reflowed photoresist

  • Jungkwun Kim
  • , Kangsun Lee
  • , Hongsub Jee
  • , Kwang W. Oh
  • , Yong Kyu Yoon
  • SUNY Buffalo

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

4 Scopus citations

Abstract

Multiple height pillar arrays as well as various circular or parabolic microstructures are fabricated by the combination of the timed-development-and- thermal-reflow process and an additional ultraviolet (UV) exposure step. First, uncrosslinked photoresist (SU-8) in a confined region such as a via or trench from the initial lithography step is partially developed in a timed manner to obtain a different development depth while a subsequent thermal treatment above the glass transition temperature of the remaining uncrosslinked polymer allows the polymer to reflow to form an uneven but smooth round shape surface profile, which can be well described using the Young-Laplace equation. Second, an additional UV exposure step to the prepared uneven surface by the back side exposure scheme through a transparent substrate with prepatterned Cr patterns is performed to have pillar arrays with various heights. A 2 by 5 micropillar array with gradually changing heights is successfully demonstrated. Also, a microfluidic channel with a triangular cross section is fabricated for particle sorting.

Original languageEnglish
Title of host publicationMEMS 2010 - The 23rd IEEE International Conference on Micro Electro Mechanical Systems, Technical Digest
Pages376-379
Number of pages4
DOIs
StatePublished - 2010
Event23rd IEEE International Conference on Micro Electro Mechanical Systems, MEMS 2010 - Hong Kong, China
Duration: Jan 24 2010Jan 28 2010

Publication series

NameProceedings of the IEEE International Conference on Micro Electro Mechanical Systems (MEMS)
ISSN (Print)1084-6999

Conference

Conference23rd IEEE International Conference on Micro Electro Mechanical Systems, MEMS 2010
Country/TerritoryChina
CityHong Kong
Period01/24/1001/28/10

Keywords

  • Multiple height microstructures
  • Thermal reflow
  • Timed development

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