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CO spillover and electronic coupling at CuO/Ni-N-C interfaces enable selective CO2 reduction to ethylene

  • Yi Li
  • , Jinhui Zhang
  • , Zhaoao Cao
  • , Shengwen Liu
  • , Jingling Zhao
  • , Mason Lyons
  • , Juan Yang
  • , Zhenxing Feng
  • , Ming Qiu
  • , Yuguang Li
  • , Gang Wu
  • Jiangsu University
  • SUNY Buffalo
  • Central China Normal University
  • Southwest Jiaotong University
  • Oregon State University

Research output: Contribution to journalArticlepeer-review

Abstract

Tandem electrocatalysts that couple efficient CO-generating sites with Cu-based C–C coupling centers offer a promising route to high-rate CO2 reduction to multicarbon products, yet the mechanistic role of atomically dispersed single-metal sites in such architectures remains poorly defined. Here, we develop a model tandem catalyst that integrates atomically dispersed Ni-N4 sites (Ni-N-C) with CuO nanorods, enabling direct elucidation of how single-metal sites regulate local CO availability, electronic structure, and C–C coupling kinetics. The optimized CuO/Ni-N-C catalyst achieves a Faradaic efficiency of 45.7% for C2H4 in neutral electrolyte, a 7.8% enhancement over CuO alone. The catalyst delivers a partial current density of 218 mA cm⁻² with 27.3% C2H4 selectivity in a flow cell, demonstrating industrial-level performance. Operando Raman spectroscopy reveals earlier onset and higher coverage of *CO intermediates on CuO/Ni-N-C, while density functional theory shows that Ni-N4 sites donate electrons to adjacent CuO domains and facilitate CO desorption, collectively lowering the free-energy barrier for C–C coupling. This work establishes a mechanistic blueprint for designing M-N-C-assisted tandem catalysts and highlights the critical role of atomically dispersed Ni sites in enabling high-rate, selective CO2-to-C2H4 conversion.

Original languageEnglish
Article number127083
JournalApplied Catalysis B: Environmental
Volume399
DOIs
StatePublished - Dec 15 2026

Keywords

  • CH production
  • CO reduction electrocatalysis
  • CuO nanoparticles
  • Single Ni site catalysts
  • Tandem catalyst

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